Thanks for the info -- I'm having this happen on multiple rods all with roller tips. On one type of rod tip it looks like the spectra can get between the roller and the pin and pinch the line. On the others I found a few sharp edges that when being pulled off the planers may put them at enough of an angle to rub the line. I think if I step up to 80 lb and smooth the edges of the tip a bit that may solve the problem. Thanks Again!